Product Description
Our main products, steel gearboxes ,gear parts for motors through powder metallurgy processing.
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears. When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear. In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to 1000 .
Customized metal parts specification
| Product type | customized gear parts ,OEM planetary gear parts , speed reducer , motor gears , custom motor gearbox |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CHINAMFG the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .
Custom metal parts
Workshop
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Contribution of Agricultural Gearboxes to Farming Machinery Versatility
Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:
- Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
- Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
- Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
- Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
- Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
- Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
- Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
- Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
- Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
- Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.
Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.
Enhancing Efficiency and Productivity in Farming Operations with Agricultural Gearboxes
Agricultural gearboxes play a pivotal role in enhancing efficiency and productivity across various farming operations. Here’s how agricultural gearboxes contribute to improving farming practices:
- Power Transmission: Agricultural gearboxes efficiently transmit power from the tractor’s engine to various implements, enabling them to perform tasks like plowing, planting, and harvesting with optimal power and torque.
- Variable Speed Control: Gearboxes allow farmers to adjust the speed of attached implements, adapting to different soil types, crop conditions, and tasks. This flexibility ensures precision and optimal performance.
- Task Specialization: With the use of different attachments and implements, one tractor equipped with a gearbox can perform a variety of tasks, reducing the need for multiple specialized machines.
- Optimized Torque: Agricultural gearboxes provide the necessary torque to overcome resistance from tough soils, vegetation, and other challenging conditions, ensuring consistent and efficient operations.
- Improved Crop Management: Gearboxes enable precise control over seeding depth, planting spacing, and fertilization, contributing to better crop management and higher yields.
- Reduced Operator Fatigue: Efficient power transmission and controlled operations reduce the physical strain on operators, enabling them to work longer hours without excessive fatigue.
- Conservation of Resources: By allowing accurate distribution of seeds, fertilizers, and other inputs, gearboxes help conserve resources and minimize waste.
- Enhanced Harvesting: Gearboxes facilitate smooth operation of harvesting equipment, such as combines and forage harvesters, resulting in efficient gathering of crops without damage.
- Time and Labor Savings: Agricultural gearboxes speed up tasks like plowing, tilling, and planting, enabling farmers to cover larger areas in less time, which is particularly crucial during planting and harvesting seasons.
- Reliability and Durability: Well-designed gearboxes are built to withstand the rigors of farming environments, reducing downtime due to maintenance or equipment failure.
Incorporating agricultural gearboxes into farming equipment significantly contributes to streamlining operations, reducing manual effort, and optimizing the use of resources. As a result, farmers can achieve higher levels of efficiency, productivity, and overall farm profitability.
Key Features of a Durable and Reliable Agricultural Gearbox
A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:
- High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
- Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
- Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
- Sealing and Protection: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
- Heat Dissipation: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
- Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
- Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
- Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
- Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.
Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.
editor by CX 2024-04-08